Char-Broil Model 4632: A Comprehensive Guide

This guide details the Char-Broil 4632 grill‚ offering assembly‚ operation‚ maintenance‚ and troubleshooting advice for optimal performance and longevity;

The Char-Broil Model 4632 is a versatile grill designed for both gas and charcoal cooking‚ offering flexibility for various grilling preferences. This comprehensive guide serves as your primary resource for understanding and maximizing the potential of your new grill. Whether you’re a seasoned pitmaster or a novice griller‚ this manual provides detailed instructions on assembly‚ safe operation‚ and routine maintenance.

Understanding the grill’s features and following these guidelines will ensure years of enjoyable outdoor cooking experiences. We’ll cover everything from lighting the grill to achieving perfect cooking temperatures‚ and resolving common issues you might encounter.

Safety Precautions & Warnings

Prioritize safety when operating your Char-Broil 4632 grill. Always use the grill outdoors in a well-ventilated area‚ away from flammable materials. Never leave a lit grill unattended. Keep children and pets at a safe distance during operation and while the grill is hot.

Inspect gas hoses for leaks before each use‚ and never attempt to repair them yourself – contact a qualified professional. Allow the grill to cool completely before cleaning or storing. Improper use can result in fire‚ burns‚ or carbon monoxide poisoning. Read this manual thoroughly before first use.

Parts Identification

Familiarize yourself with the components of your Char-Broil 4632 grill. Key parts include the lid‚ cooking grates‚ burner tubes (for gas models)‚ charcoal grate (for charcoal models)‚ grease management system‚ side shelves‚ and control knobs.

The base features legs and wheels for mobility. Identify the gas valve (gas models) and the vent/damper (charcoal models). Refer to the exploded diagram in this manual for a detailed visual representation of each part and its location. Knowing these parts aids assembly and maintenance.

Grill Components Overview

The Char-Broil 4632 boasts a robust construction. The porcelain-coated cast iron grates provide excellent heat retention and even cooking. Stainless steel burners (gas models) ensure consistent flame distribution. A durable steel lid with a temperature gauge allows for precise monitoring.

The grease management system efficiently channels drippings into a removable tray‚ simplifying cleanup. Side shelves offer convenient workspace. The electronic ignition system (gas models) provides easy start-up. Understanding each component’s function maximizes grilling performance and extends the grill’s lifespan.

Hardware & Tools Needed for Assembly

Successful assembly of your Char-Broil 4632 requires specific tools and hardware. You’ll need a Phillips head screwdriver‚ an adjustable wrench‚ and potentially a rubber mallet. The hardware pack includes various bolts‚ screws‚ washers‚ and nuts – carefully identify each before starting.

A level is recommended to ensure stable placement. Having a second person assist can simplify certain steps. Check the parts list against the contents of the box to confirm everything is present before beginning. Proper tools prevent damage and ensure a secure‚ lasting build.

Assembly Instructions

Carefully unpack all components and verify against the parts list before commencing assembly. Begin by attaching the legs to the grill base‚ ensuring they are securely fastened with the provided bolts and washers. Next‚ install the grease management system‚ followed by the burner assembly.

Connect the gas hose to the regulator‚ checking for leaks with soapy water. Finally‚ attach the cooking grates and warming rack. Refer to the detailed diagram for visual guidance throughout the process. Proper assembly is crucial for safe and efficient operation.

Step-by-Step Assembly Guide

Step 1: Attach legs to the base using bolts (A) and washers (B). Step 2: Install the grease tray and cup assembly‚ ensuring proper alignment. Step 3: Carefully connect the burner tubes‚ securing them with screws (C). Step 4: Attach the gas regulator and hose‚ testing for leaks with soapy water.

Step 5: Place the cooking grates and warming rack onto the grill. Step 6: Double-check all connections for tightness. A complete diagram is included for visual assistance. Ensure all parts are correctly installed before use.

Troubleshooting Assembly Issues

Missing Parts: Verify contents against the parts list. Contact Char-Broil customer support for replacements. Misaligned Holes: Loosen surrounding bolts‚ gently adjust components‚ and retighten. Stripped Screws: Use a slightly larger screw or insert a wood matchstick for grip.

Difficulty Connecting Gas Hose: Ensure proper regulator orientation. Apply pipe thread sealant if needed. Wobbly Grill: Adjust leg levelers until stable. Refer to the detailed assembly diagram for clarification. If issues persist‚ consult the online support resources.

Operating Instructions

Before First Use: Ensure all components are securely assembled. Perform a leak test on gas connections with soapy water. Gas Grill Operation: Open the lid‚ turn gas supply on‚ ignite burner using the electronic igniter. Charcoal Grill Operation: Arrange charcoal‚ use starter fluid sparingly‚ and light carefully.

Always supervise the grill during operation. Never leave unattended. Allow grill to cool completely before cleaning or storing. Refer to the safety precautions section for detailed guidance on safe grilling practices.

Lighting the Grill – Gas & Charcoal Options

Gas Ignition: Fully open the propane tank valve. Turn the burner control knob to ‘High’ and press the electronic igniter button repeatedly. If it doesn’t light‚ turn off gas‚ wait five minutes‚ and try again. Manual Lighting (Gas): Use a long match to ignite the burner through the lighting hole.

Charcoal Lighting: Arrange charcoal briquettes. Use charcoal lighter fluid sparingly‚ following package directions. Allow fluid to soak in before lighting with a long match. Never add more fluid to burning coals!

Temperature Control & Settings

Burner Control Knobs: The Char-Broil 4632 utilizes burner control knobs to regulate heat. ‘High’ provides maximum temperature‚ ideal for searing. ‘Medium’ is suitable for general grilling‚ while ‘Low’ is for simmering or keeping food warm.

Lid Adjustment: Adjusting the lid impacts temperature. Closing it traps heat‚ increasing cooking temperature. Venting the lid allows excess heat to escape‚ lowering the temperature. Monitor the grill’s thermometer for accurate readings and adjust accordingly for desired results.

Cooking Tips & Techniques

Preheating is Key: Always preheat your Char-Broil 4632 for 10-15 minutes on high before cooking. This ensures even heat distribution and prevents food from sticking. Marinating Matters: Marinate meats for enhanced flavor and tenderness. Pat dry before grilling to promote searing.

Indirect vs. Direct Heat: Utilize direct heat for quick cooking (steaks‚ burgers) and indirect heat (burner off on one side) for slower cooking (roasts‚ chicken). Regularly flip food for even cooking and avoid flare-ups by trimming excess fat;

Best Practices for Grilling Different Foods

Steaks: Sear over high heat for 2-3 minutes per side‚ then reduce heat for desired doneness. Chicken: Use indirect heat‚ cooking to an internal temperature of 165°F (74°C). Burgers: Avoid pressing down‚ as this releases juices. Cook to 160°F (71°C).

Vegetables: Toss with oil and seasonings. Grill thicker vegetables (like potatoes) indirectly‚ while quicker-cooking options (peppers‚ onions) benefit from direct heat. Monitor closely to prevent burning‚ adjusting heat as needed for perfect results.

Recommended Cooking Temperatures

Beef (Steaks/Roasts): Rare ౼ 125°F (52°C)‚ Medium-Rare ‒ 135°F (57°C)‚ Medium ‒ 145°F (63°C)‚ Medium-Well ౼ 155°F (68°C)‚ Well-Done ౼ 160°F (71°C). Poultry (Chicken/Turkey): 165°F (74°C). Pork: 145°F (63°C) with a 3-minute rest.

Fish: 145°F (63°C) or until flesh flakes easily with a fork. Always use a meat thermometer to ensure accurate internal temperatures for safe and delicious grilling. These temperatures are guidelines; adjust to personal preference.

Cleaning & Maintenance

Regular cleaning extends your Char-Broil 4632’s life. After each use‚ burn off residue on high heat for 15 minutes‚ then brush the grates. Periodically wash grates with warm‚ soapy water; Inspect burners for clogs and clean with a wire brush.

Empty the grease trap frequently to prevent flare-ups. Cover the grill when not in use to protect it from the elements. Store propane tanks safely outdoors. A well-maintained grill ensures optimal performance and safety.

Regular Cleaning Procedures

Maintain your Char-Broil 4632 with these steps. After each cook‚ burn off food residue on high heat for about 15 minutes‚ then use a grill brush to clean the grates; Periodically‚ remove and wash the grates with warm‚ soapy water. Inspect the burners for obstructions and clear them with a wire brush.

Don’t forget to empty the grease trap after each use to prevent potential flare-ups. Wipe down exterior surfaces with a damp cloth. Consistent cleaning ensures optimal grilling performance.

Long-Term Storage Instructions

Prepare your Char-Broil 4632 for extended storage carefully. Thoroughly clean the grill‚ removing all food debris and grease. Disconnect the propane tank and store it outdoors in a well-ventilated area‚ away from heat sources. Cover the grill with a protective grill cover to shield it from the elements.

Store the grill in a dry‚ sheltered location‚ like a garage or shed. Inspect for rust before storing and treat accordingly. Proper storage extends the grill’s lifespan.

Troubleshooting Common Issues

Facing problems with your Char-Broil 4632? Common issues include ignition failure – check the gas supply‚ igniter battery‚ and burner ports for blockages. Uneven heating can stem from uneven fuel distribution or blocked burners; ensure proper burner cleaning.

Grease buildup can cause flare-ups; regular cleaning is vital. If the grill won’t reach temperature‚ verify propane tank levels and regulator function. Always consult the full manual for detailed diagnostics and safety precautions before attempting repairs.

Ignition Problems

Difficulty igniting your Char-Broil 4632? First‚ ensure the propane tank is full and properly connected. Check the igniter battery – a weak battery is a frequent culprit. Inspect the igniter itself for damage or corrosion‚ cleaning if necessary. Verify the burner ports aren’t clogged with debris‚ hindering gas flow.

If issues persist‚ try lighting with a long-handled lighter near the burner. A faulty igniter module may require replacement. Always disconnect the gas supply before inspecting or cleaning any ignition components for safety.

Uneven Heating Solutions

Experiencing uneven heat distribution on your Char-Broil 4632? Ensure burners are fully clean and unobstructed; debris buildup causes hotspots. Confirm even gas flow to each burner – a regulator issue could be the cause. Rotate food during cooking for consistent results.

Utilize the grill’s temperature settings effectively‚ adjusting as needed. Consider using a charcoal/wood chip smoker box for enhanced flavor and more consistent temperatures. Regularly check burner alignment and ensure proper spacing for optimal heat spread across the cooking surface.

Warranty Information

Char-Broil stands behind the Model 4632 with a limited warranty covering defects in materials and workmanship. The primary frame is typically warranted for a longer period‚ often several years‚ against rust and burn-through. Components like burners‚ heat plates‚ and cooking grates usually have a shorter warranty duration‚ typically one to three years.

Warranty coverage requires proof of purchase. Damage caused by misuse‚ accidents‚ or lack of maintenance is not covered. Contact Char-Broil customer service for specific warranty details and claim procedures.

Replacement Parts & Where to Find Them

Securing replacement parts for your Char-Broil Model 4632 is crucial for maintaining its functionality. Char-Broil’s official website is a primary source‚ offering a comprehensive parts catalog with diagrams to aid identification. Major retailers like Home Depot‚ Lowe’s‚ and Amazon also stock common replacement parts such as burners‚ grates‚ and igniters.

When ordering‚ have your grill’s model number readily available. Third-party appliance parts retailers can also be helpful. Ensure the part is specifically designed for the 4632 model to guarantee compatibility and proper fit.

Frequently Asked Questions (FAQ)

Q: Why won’t my Char-Broil 4632 ignite? A: Check the gas supply‚ igniter battery‚ and ensure the burner ports are clear. Q: How do I clean the stainless steel? A: Use a stainless steel cleaner and polish with the grain. Q: What type of propane regulator does it use? A: It requires a standard 20lb propane tank regulator.

Q: Can I use charcoal with this model? A: No‚ the 4632 is designed for propane gas only. Q: Where can I find the assembly instructions? A: They are included in the box or available on Char-Broil’s website.

Technical Specifications

Dimensions: The Char-Broil 4632 measures approximately 50 inches wide‚ 25 inches deep‚ and 46 inches high‚ providing ample cooking space. Weight: The grill weighs around 85 pounds‚ offering stability during use. BTUs: Total cooking power reaches 40‚000 BTUs across multiple burners for versatile temperature control.

Cooking Area: It boasts a primary cooking area of 425 square inches‚ plus a 130 square inch warming rack. Gas Consumption: Approximately 1.1 lbs of propane per hour at maximum BTU output. Fuel Type: Propane gas only.

Dimensions & Weight

Overall Dimensions: The Char-Broil 4632 grill measures approximately 50.4 inches in width‚ 25.2 inches in depth‚ and stands 46.1 inches tall. These dimensions provide a substantial cooking surface while maintaining a manageable footprint for most patios. Weight: The assembled grill weighs approximately 86.8 pounds.

This weight contributes to its stability during cooking‚ even in slightly windy conditions. Cart Dimensions: The cart itself measures roughly 48 inches wide and 23 inches deep‚ offering convenient storage space below the cooking grates.

Gas Consumption Rates (if applicable)

Main Burner Consumption: Each of the three stainless steel burners on the Char-Broil 4632 consumes approximately 8‚000 BTU per hour‚ totaling 24‚000 BTU for the entire grilling area. Side Burner Consumption: The side burner‚ if equipped‚ typically operates at around 6‚500 BTU per hour‚ ideal for sauces or side dishes.

Total BTU Output: The combined BTU output of the main and side burners reaches approximately 30‚500 BTU. Propane Tank Size: This grill is designed for use with a standard 20-pound propane tank‚ providing several hours of cooking time.